Anti Scratch UV Two Part Doming Casting PU Polyurethane Resin

Professional Polyurethane Resin Manufacturing Experts
Shenzhen Jianghe New Materials Technology Co., Ltd. is a leading developer and manufacturer of high-performance polymer materials, including epoxy resin, PU resin, UV resin, and liquid silicone rubber. As an integrated source factory combining R&D, production, and sales, we operate a 20,000㎡ modern production base in Dongguan, certified with ISO9001 and other international standards. Supported by advanced equipment, a dedicated R&D team, and a strict QC system, we deliver over 25,000 tons of stable, high-quality, and cost-effective products annually to clients in over 100 countries. We specialize in customized formulations and OEM/ODM services, empowering industries from crafts and furniture to electronics and composites with reliable material solutions.

Key Advantages & Features
1.Breakthrough Flexibility Performance

• Elongation at break 150%, 2-3 times that of ordinary polyurethane resins, withstanding significant bending, stretching, and impact deformation without cracking.
• Particularly suitable for applications requiring frequent deformation or impact resistance, such as flexible electronic labels and wearable device markings.

2.Automotive-Grade Weather & Aging Resistance

• Meets automotive industry requirements for elastic materials' weatherability, passing rigorous UV aging, damp heat cycling, and salt spray tests.
  
• Guarantees approximately three years without yellowing indoors, providing long-term UV protection and color stability outdoors.

3. Optimized 3:1 Mix Economic Efficiency

• Unique 3:1 weight ratio formula significantly reduces Part B (isocyanate) consumption, saving about 25% in Part B costs compared to traditional 1:1 ratios.
• Part A viscosity 250±100mPa·s, Part B only 30±30mPa·s, excellent post-mix flowability for easy operation.

4. Perfect Balance of High Strength & High Flexibility

• Tensile strength 25MPa provides sufficient mechanical support.
  
• Shore A 70±5 hardness ensures surface scratch resistance while maintaining appropriate softness.
  
• This balance protects substrates without becoming brittle.

5. Excellent Surface Optical Quality

• Cures to a colorless, transparent, high-gloss surface that is smooth and ripple-free.
  
• Superior transparency ensures underlying patterns and text remain vividly visible without compromising design aesthetics.

6. Dual-Process Formulas for Diverse Production

• Manual dispensing formula offers 15-minute pot life for small-batch, complex shape precision work.
  
• Mechanical dispensing formula enables fast curing for high-volume automated production.

Detailed Technical Specifications

Usage Guide & Steps
Manual Dispensing Process:
1.Environment Preparation: Maintain 15-25°C, <70% RH; condition materials for 24h before use.
2.Substrate Pre-treatment: Preheat substrates (e.g., PVC, plastic labels) at 60°C to remove moisture; fix on level surface.
3.Surface Cleaning: Thoroughly remove dust and oils.
4.Precise Mixing: Weigh Parts A and B at 1:1 ratio, mix until homogeneous.
5.Vacuum Degassing: Degas at -0.1MPa until bubble-free.
6.Even Coating: Transfer degassed resin to clean syringe; apply evenly (typical thickness: 2mm).
7.Surface Inspection: Inspect within 5 mins; address bubbles/dust.
8.Curing: Cure at 60-80°C for 2-3.5h or at room temperature.

Mechanical Dispensing Process:
1.Material Conditioning: Condition sealed containers at 15-25°C, <70% RH for >96h.
2.System Setup: Install suction pumps; let stand for 24h.
3.Substrate Preparation: Fix substrates on flat surface.
4.System Flushing: Flush static mixer and dispense head with dichloromethane or ethyl acetate.
5.System Purging: Dispense to purge air from lines.
6.Even Dispensing: Dispense mixed resin evenly onto surface.
7.Spreading & Debubbling: Spread resin with needle; remove residual bubbles.
8.Heat Curing: Transfer to 60°C oven; cure completely in 2-4h.

Saffety, Handling & Storage Guidelines
1.For Safe Operation & Mixing

• Safety First: Operate in a well-ventilated area, away from ignition sources. Avoid skin and eye contact.
• Mix as Needed: Estimate quantity based on the 40-minute pot life to avoid waste.
• Adapt to Conditions: Preheat Component A if temperature <15°C; use heat-assisted curing if humidity >85% to prevent surface whitening.
• Safe Keeping: Keep out of reach of children.

2.Storage And Shelf Life

• Storage Conditions: Store in a cool, dry place below 25°C (77°F). Keep away from direct sunlight, heat sources, and humid environments.
• Packaging & Stability: The product has a shelf life of 6 months from the date of manufacture when stored unopened in its original container under recommended conditions. Once opened, reseal tightly and use as soon as possible. Do not leave exposed to air for extended periods.

Applications & Project Gallery

• Flexible Electronic Device Labels: Protective labels for wearables, flexible displays, foldable phones.
  
• Sports Equipment Markings: Stretch-resistant markings for yoga mats, athletic shoes, fitness equipment.
  
• Automotive Flexible Components: Car interior labels, steering wheel markings, seat adjustment labels.
  
• Medical Device Identification: Wearable medical devices, flexible sensors, rehabilitation equipment labels.
  
• Outdoor Sports Gear: Weather-resistant elastic markings for tents, sleeping bags, outdoor apparel.

OEM Customization Service
1.Customized formulation: Viscosity, flowability, curing time, hardness, transparency, color, and various functional additives (anti-yellowing, UV resistance, flexibility enhancement, flame retardancy, etc.) can be adjusted according to needs to meet different industry application scenarios.

2.Packaging Customization: Multiple packaging sizes are available to suit your production scale, including 1kg, 5kg, 20kg, 25kg, and 200kg drums. All packaging follows international shipping standards to ensure safety and durability.
3.Private Label: Supports brand customization, including bottle label design, outer packaging printing, and logo labeling, helping brand owners and wholesalers quickly build their own brands and enter the market.
4.Supplies and Kits: Pre-mixed kits (such as resin + resin pigment + mold + tools, etc.) are provided according to your end product.
5.Color matching and functional additives: Color matching services are supported, and special effects such as metallic, transparent, and pearlescent colors can be added, as well as various functional additives such as UV stabilizers, defoamers, scratch and abrasion resistant agents, and flame retardants.
6.Sample support: We support sample orders for performance testing before mass production. This ensures compatibility with your process, equipment, and application requirements.
7.Technical consultation and process guidance: Engineers provide one-on-one technical guidance on construction suggestions, curing conditions, mixing ratios, application processes, etc., to help you solve practical problems.

Why Choose Our Customization Services?
1.Fast Response — Initial Technical Proposal Within 72 Hours
Once we receive your requirements, our engineering team will provide an initial formulation direction or technical recommendation within 72 hours. This significantly shortens your R&D cycle and speeds up time-to-market.

2. Cost Advantage — 15–30% Lower Than Trading Companies
As a factory with no middlemen, we offer highly competitive OEM pricing while maintaining strict quality standards. Ideal for distributors, factories, and brand owners seeking stable and scalable supply.

3. Confidentiality Guaranteed — 100% NDA Support, Formulations Never Disclosed
Every custom project can be secured with an NDA. We protect your formulations, data, and intellectual property with strict confidentiality standards and never share them with third parties.

4. End-to-End Control: One-Stop Service from Raw Materials to Delivery
Full in-house control over formulation, production, filling, private labeling, packaging, and logistics ensures consistent quality and stable supply.

5. 17+ Years of Material Manufacturing Expertise
With deep expertise in epoxy resin, PU resin, UV resin, liquid silicone rubber, and gypsum powder, we understand the performance needs of various industries including electronics, crafts, automotive, LED, molds, and flooring.

6.Technical Core: In-House R&D Center and Engineering Team
Experienced application engineers provide one-on-one support in formulation tuning, process optimization, and troubleshooting to ensure optimal performance.

7. Stable Quality — ISO9001 Certified Production
We follow strict quality control standards under ISO9001:2015. Every batch is traceable, stable, and tested to meet your specifications.

8. Fast Sampling & Flexible MOQ
We support rapid sample production and low-MOQ orders, reducing risks for new product launches, distributors, and factory procurement.

9. Brand Empowerment: Complete Private Label and Packaging Customization
Full white-label services including label design, multi-size packaging, and brand logo printing to help you build a professional brand image with ease.

10.Global Delivery: Scalable Production and International Logistics Network
Own large-scale production facilities paired with a mature global logistics network ensure stable output and on-time delivery worldwide.

If You Need Customized Packaging Or Other Specifications, Please Contact Us.

FAQ:

Q1:What's the main difference between manual and mechanical dispensing formulas?
A1: The manual formula offers longer pot life (15 mins) for detailed hand work; the mechanical formula cures faster for automated batch production. Both deliver identical cured properties.

Q2: What should be noted when mixing quantities exceed 100g?
A2: Larger mix quantities reduce pot life. For large batches, using a mechanical dispensing system with strict temperature and mixing time control is recommended.

Q3: Why is Part B's shelf life shorter than Part A's?
A3: Part B (isocyanate) is more moisture-sensitive and can react with airborne humidity, hence its shorter shelf life (3 months). Reseal immediately after use and store in a dry environment.